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AUTOM OTIVEENGINE
1Engine ClassificationandOverallMechanics
The automobile engines can be classified according to: (1) cycles, (2)coolingsystem, (3) fuel system, (4) ignition method, (5) valve arrangement, (6)cylinderarrangement, (7) enginespeed.
Engines usedin automobilesare the internal combustionheat engines.Theburning of
gasoline inside the engine produces high pressure in the engine combustion
chamber. This high pressure force piston to move, the movement is carried by
connectingrods to the engine crankshaft. The crankshaft is thus made to rotate:therotarymotioniscarriedthroughthepowertraintothecarwheelssothattheyrotateand the carmoves.
Theenginerequiresfourbasicsystemstorun(Fig.2-1).Dieselenginesrequirethree
of
these systems. They are fuelsystem, ignition system (exceptdiesel),lubricating system
and cooling system. However, three other related systems arealsonecessary. These are
the exhaust system, the emission-control system, and thestartingsystem. Each performs a basic job in making the engine run.
Fig. 2-1
Theengineconstruction2EngineOperatingPrinciples
Fig. 2-2 Engineterms
Thetermstrokeisused to describe the movementof the pistonwithinthe cylinder. The movement of the piston from its uppermost position (TDC, topdeadcenter) to its lowest position (BDC, bottom dead center) is called a stroke.Theoperatingcyclemayrequireeithertwoorfourstrokestocomplete.Mostautomobileenginesoperateonthefourstrokecycle(Fig.2-2).
In four-stroke engine, four strokes of the piston in the cylinder are requiredto
completeone full operating cycle. Each stroke is named after the action. It performs
intake, compression, power, and exhaust in that order (Fig. 2-3).
Intakestroke stroke
1. The intake stroke
Compressionstroke Powerstroke Exhaust
Fig. 2-3 Four-stroke-cycle gasolineengine
The intake stroke begins with the piston near the top of its travel. As the pistonbegins
its descent, the exhaust valve closes fully , the intake valve opens andthevolume of the combustion
chamber
begins
to
increase,
creating
a
vacuum.
Asthepistondescends,anair/fuelmixtureisdrawnfromthecarburetorintothecylinderthrough the intake manifold. The intake stroke ends with the intake valve closejustafter the piston has begun itsupstroke.
2. Compressionstroke
As the piston is moved up by the crankshaft from BDC, the intake valvecloses.The air/fuel mixture is trapped in the cylinder above the piston. Future pistontravelcompressestheair/fuelmixturetoapproximatelyone-eighthofitsoriginalvolume(approximately 8:1 compression ratio) when the piston has
reached TDC.Thiscompletes the compressionstroke.
3. Power stroke
As the piston reaches TDC on the compression stroke, an electric sparkisproduced at the spark plug. The ignition system delivers a high-voltage surgeofelectricitytothesparkplugtoproducethespark.Thesparkignites,orsetsfireto,theair/fuel mixture. It now begins to burn very rapidly, and the cylinderpressureincreases to as much as 3-5MPa or even more. This terrific push against thepistonforces it downward, and
a
powerful
impulse
is
transmitted
through
asthe
the
pistonis
connectingrodtothecrankpinonthecrankshaft.Thecrankshaftisrotated
pusheddown by the pressure aboveit.
4. Exhaust stroke
At the endof the power stroke the camshaft opens the exhaust valve, andthe exhauststrokebegins.Remainingpressureinthecylinder,andupwardmovementofthepiston,forcetheexhaustgasesoutofthecylinder.Attheendoftheexhauststroke,theexhaustvalveclosesandtheintakevalveopens,repeatingtheentirecycleofevents over and overagain.
3 Engine Block and CylinderHead
3.1 EngineBlock
Theengineblockisthebasicframeoftheengine.Allotherenginepartseitherfitinsideitorfaste
ntoit.Itholdsthecylinders,waterjacketsandoilgalleries(Fig.2-4). The engine block also holds
the
crankshaft,
which
fastens
to
the
bottom
oftheblock.Thecamshaftalsofitsintheblock,exceptonoverhead-camengines.Inmostcars,thisblockismadeofgrayiron,oranalloy (mixture) of gray ironand othermetals, such as nickel or chromium. Engine blocksare castings.
Fig. 2-4 V6 engineblock
Someengineblocks,especiallythoseinsmallercars,aremadeofcastaluminum.This metal is
much lighter than iron. However, iron wears better thanaluminum.Therefore, the cylinders in most aluminum engines are lined with iron or steelsleeves.These sleeves are
called cylinder sleeves. Some engine blocks are made entirely ofaluminum.
3.2 CylinderSleeves