6.2.3.2 machining accuracy influenced by forces
£¨1£©influencedbythepositionvariationoftheforces
Oneofthefeaturesofthemachiningsystemstiffnessisthatthestiffness
varieswiththepositionvariationoftheforces,whichmakesthevariationofthediameterindifferentsection,andcausestheshapeerror.
£¨2£©Influenced by the variation of the force size
Thenon-uniformofthematerialhardnessormetalremovalwillcausethevariationofthecuttingforce,whichwillmakethenon-uniformdeformationandleadtomachiningerror.Fig.6.20showsasituationwhenashortcylindricalstockwithellipseerrorwasmachinedonalathe.Ineachrotation,thebackengagementwillvaryfromthemaximumvalueap1totheminimumvalueap2£¬whilst,thecuttingforcewillalsovaryfromthemaximumFY1totheminimumFY2£¬fromtheformulaY=Fy/K,theyielddeformationofthecuttercausedbythevariationofthecuttingforceisY1andY2.
Fig.6.20 the copy of the stock shape error movie
According to the cutting theory,the cutting force is proportional to the back engagement under certain condition
FY1?CaP1;FY2?CaP2where£ºC?CFYfYFYKFY¡ª¡ªconstatnt N£¯mm£»
¡ª¡ªback engagement£¬mm ¡ª¡ªnormal cutting forces N
aP1FY1ap2FY2
Ïà¹ØÍÆ¼ö£º