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ISO/TS22002-1:2009 Prerequisite Programmes on Food Safety Part 1 : Food Manufacturing
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4 Construction and layout of buildings 4.1 General requirements
? Buildings shall be designed, constructed and maintained in a manner
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appropriate to the nature of the processing operations to be carried out, the food safety hazards associated with those operations and the potential sources of contamination from the plant environs. product.
NOTE For example, roofs should be self-draining and not leak. 4.2 Environment
? Consideration shall be given to potential sources of contamination from the
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local environment.
NOTE Food production should not be carried out in areas where potentially harmful substances could enter theproduct.
? The effectiveness of measures taken to protect against potential
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contaminants shall be periodically reviewed. 4.3 Locations of establishments
? The site boundaries shall be clearly identified. ? Access to the site shall be controlled. ? The site shall be maintained in good order. ? Vegetation shall be tended or removed.
? Roads, yards and parking areas shall be drained to prevent standing water
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and shall be maintained.
5 Layout of premises and workspace 5.1 General requirements
? Internal layouts shall be designed, constructed and maintained to facilitate
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good hygiene and manufacturing practices.
? The movement patterns of materials, products and people, and the layout
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of equipment, shall be designed to protect against potential contamination sources.
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5.2 Internal design, layout and traffic patterns
? The building shall provide adequate space, with a logical flow of materials,
products and personnel, and physical separation of raw from processed areas.
NOTE Examples of physical separation may include walls, barriers or partitions, or sufficient distance to minimize risk.
? Openings intended for transfer of materials shall be designed to minimize
entry of foreign matter and pests. 5.3 Internal structures and fittings
? Process area walls and floors shall be washable or cleanable, as appropriate
for the process or product hazard. Materials shall be resistant to the cleaning system applied.
? Wall floor junctions and corners shall be designed to facilitate cleaning.
NOTE It is recommended that wall floor junctions are rounded in processing
areas.
? Floors shall be designed to avoid standing water.
? In wet process areas floors shall be sealed and drained. Drains shall be
trapped and covered.
? Ceilings and overhead fixtures shall be designed to minimize build up of dirt
and condensation.
? External opening windows, roof vents or fan, where present, shall be insect
screened.
? External opening doors shall be closed or screened when not in use.
5.4 Location of equipment
? Equipment shall be designed and located so as to facilitate good hygiene
practices and monitoring.
? Equipment shall be located to permit access for operation, cleaning and
maintenance. 5.5 Laboratory facilities
? In-line and on-line test facilities shall be controlled to minimize risk of
product contamination.
? Microbiology laboratories shall be designed, located and operated so as to
prevent contamination of people, plant and products. They shall not open directly onto a production area.
5.6 Temporary/mobile premises and vending machines
? Temporary structures shall be designed, located and constructed to avoid
pest harbourage and potential contamination of products.
? Additional hazards associated with temporary structures and vending
machines shall be assessed and controlled.
5.7 Storage of food, packaging materials, ingredients and non food chemicals
? Facilities used to store ingredients, packaging and products shall provide
protection from dust, condensation, drains, waste and other sources of contamination.
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? Storage areas shall be dry and well ventilated. Monitoring and control of
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temperature and humidity shall be applied where specified.
? Storage areas shall be designed or arranged to allow segregation of raw
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materials, work in progress and finished products.
? All materials and products shall be stored off the floor and with sufficient
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space between the material and the walls to allow inspection and pest control activities to be carried out.
? The storage area shall be designed to allow maintenance and cleaning,
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prevent contamination and minimize deterioration.
? A separate, secure (locked or otherwise access controlled) storage area
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shall be provided for cleaning materials, chemicals and other hazardous substances.
? Exceptions for bulk or agricultural crop materials shall be documented in
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the food safety management system. 6 Utilities ¨C air, water, energy 6.1 General requirements
? The provision and distribution routes for utilities to and around processing
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and storage areas shall be designed to minimize the risk of product contamination. Utilities¡¯ quality shall be monitored to minimize product contamination risk. 6.2 Water supply
production process(es). Facilities for storage, distribution and, where needed, temperature control of the water shall be designed to meet specified water quality requirements.
NOTE Potable water should conform to the World Health Organization¡¯s Guidelines for drinking-water quality.
? Water used as a product ingredient, including as ice or steam (including
? ÒûÓÃË®µÄ¹©¸ø±ØÐë³ä·ÖÂú×ãÉú²ú¼Ó¹¤ÐèÒª¡£? The supply of potable water shall be sufficient to meet the needs of the
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culinary steam), or in contact with products or product surfaces, shall meet specified quality and microbiological requirements relevant to the product.
? Water for cleaning or applications where there is a risk of indirect product
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contact (e.g. jacketed vessels, heat exchangers) shall meet specified quality and microbiological requirements relevant to the application.
? Where water supplies are chlorinated, checks shall ensure that the residual
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chlorine level at the point of use remains within limits given in relevant specifications.
connected to the potable water system and is prevented from reflux into the potable system.
NOTE It is recommended that water that can come into contact with the product should flow through pipes that can be disinfected. 6.3 Boiler chemicals
? Boiler chemicals, if used, shall be either:
? ·ÇÒûÓÃË®±ØÐëÓе¥¶À¹©Ë®ÏµÍ³²¢¼ÓÒÔ±êʶ£¬? Non potable water shall have a separate supply system that is labelled, not
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