Q7a
components while protecting the intermediate or API from contamination (particularly of a microbiological nature) and from loss of quality;
¡ñ Monitoring of bioburden and, where needed,
endotoxin levels at appropriate stages of production; and
¡ñ Viral safety concerns as described in ICH
Guideline Q5A Quality of Biotechnological Products: Viral Safety Evaluation of Biotechnology Products Derived from Cell Lines of Human or Animal Origin.
18.17 Where appropriate, the removal of media components, host cell proteins, other process-related impurities, product-related impurities and contaminants should be demonstrated.
18.2 Cell Bank Maintenance and Record Keeping
18.20 Access to cell banks should be limited to authorized personnel.
18.21 Cell banks should be maintained under storage conditions designed to maintain viability and prevent contamination.
18.22 Records of the use of the vials from the cell banks and storage conditions should be maintained.
18.23 Where appropriate, cell banks should be periodically monitored to determine suitability for use.
18.24 See ICH Guideline Q5D Quality of Biotechnological Products: Derivation and Characterization of Cell Substrates Used for Production of Biotechnological/Biological Products for a more complete discussion of cell banking.
18.3 Cell Culture/Fermentation
18.30 Where aseptic addition of cell substrates, media, buffers, and gases is needed, closed or contained systems should be used where possible. If the inoculation of the initial vessel or subsequent transfers or additions (media, buffers) are performed in open vessels, there should be
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controls and procedures in place to minimize the risk of contamination.
18.31 Where the quality of the API can be affected by microbial contamination, manipulations using open vessels should be performed in a biosafety cabinet or similarly controlled environment.
18.32 Personnel should be appropriately gowned and take special precautions handling the cultures.
18.33 Critical operating parameters (for example temperature, pH, agitation rates, addition of gases, pressure) should be monitored to ensure consistency with the established process. Cell growth, viability (for most cell culture processes), and, where appropriate, productivity should also be monitored. Critical parameters will vary from one process to another, and for classical fermentation, certain parameters (cell viability, for example) may not need to be monitored.
18.34 Cell culture equipment should be cleaned and sterilized after use. As appropriate, fermentation equipment should be cleaned, and sanitized or sterilized.
18.35 Culture media should be sterilized before use when appropriate to protect the quality of the API.
18.36 There should be appropriate procedures in place to detect contamination and determine the course of action to be taken. This should include procedures to determine the impact of the contamination on the product and those to decontaminate the equipment and return it to a condition to be used in subsequent batches. Foreign organisms observed during fermentation processes should be identified as appropriate and the effect of their presence on product quality should be assessed, if necessary. The results of such assessments should be taken into consideration in the disposition of the material produced.
18.37 Records of contamination events should be maintained.
18.38 Shared (multi-product) equipment may
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warrant additional testing after cleaning between product campaigns, as appropriate, to minimize the risk of cross-contamination.
18.4 Harvesting, Isolation and Purification
18.40 Harvesting steps, either to remove cells or cellular components or to collect cellular components after disruption, should be performed in equipment and areas designed to minimize the risk of contamination.
18.41 Harvest and purification procedures that remove or inactivate the producing organism, cellular debris and media components (while minimizing degradation, contamination, and loss of quality) should be adequate to ensure that the intermediate or API is recovered with consistent quality.
18.42 All equipment should be properly cleaned and, as appropriate, sanitized after use. Multiple successive batching without cleaning can be used if intermediate or API quality is not compromised.
18.43 If open systems are used, purification should be performed under environmental conditions appropriate for the preservation of product quality.
18.44 Additional controls, such as the use of dedicated chromatography resins or additional testing, may be appropriate if equipment is to be used for multiple products.
18.5 Viral Removal/Inactivation steps
18.50 See the ICH Guideline Q5A Quality of Biotechnological Products: Viral Safety Evaluation of Biotechnology Products Derived from Cell Lines of Human or Animal Origin for more specific information.
18.51 Viral removal and viral inactivation steps are critical processing steps for some processes and should be performed within their validated parameters.
18.52 Appropriate precautions should be taken to prevent potential viral contamination from pre-viral to post-viral removal/inactivation steps. Therefore, open processing should be performed in areas that are separate from other processing
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activities and have separate air handling units.
18.53 The same equipment is not normally used for different purification steps. However, if the same equipment is to be used, the equipment should be appropriately cleaned and sanitized before reuse. Appropriate precautions should be taken to prevent potential virus carry-over (e.g. through equipment or environment) from previous steps.
19. APIs for Use in Clinical Trials 19.1 General
19.10 Not all the controls in the previous sections of this Guide are appropriate for the manufacture of a new API for investigational use during its development. Section 19 provides specific guidance unique to these circumstances.
19.11 The controls used in the manufacture of APIs for use in clinical trials should be consistent with the stage of development of the drug product incorporating the API. Process and test procedures should be flexible to provide for changes as knowledge of the process increases and clinical testing of a drug product progresses from pre-clinical stages through clinical stages. Once drug development reaches the stage where the API is produced for use in drug products intended for clinical trials, manufacturers should ensure that APIs are manufactured in suitable facilities using appropriate production and control procedures to ensure the quality of the API.
19.2 Quality
19.20 Appropriate GMP concepts should be applied in the production of APIs for use in clinical trials with a suitable mechanism of approval of each batch.
19.21 A quality unit(s) independent from production should be established for the approval or rejection of each batch of API for use in clinical trials.
19.22 Some of the testing functions commonly performed by the quality unit(s) can be performed within other organizational units.
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19. ÓÃÓÚÁÙ´²Ñо¿µÄÔÁÏÒ© 19.1 ×ÜÔò
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19.11ÓÃÓÚÉú²úÁÙ´²ÊÔÑéÓÃÔÁÏÒ©µÄÉú²ú¿ØÖÆÓ¦µ±Ó뺬ÓиÃÔÁÏÒ©µÄÒ©Æ·µÄ¿ª·¢½×¶ÎÒ»Ö¡£¹¤ÒպͼìÑé³ÌÐòÓ¦µ±Ëæ×ʤÒÕ֪ʶµÄ»ýÀÛ£¬´ÓǰÆÚÁÙ´²½×¶Îµ½ÁÙ´²½×¶ÎµÄÒ©Æ·ÁÙ´²²âÊԵķ¢Õ¹£¬Ìṩ±ä¸üµÄ¿ÉÄÜÐÔ¡£Ò»µ©Ò©ÎïµÄ¿ª·¢µ½ÁËΪÓÃÓÚÁÙ´²ÊÔÑéµÄÒ©Æ·Éú²úÔÁÏÒ©µÄ½×¶Î£¬Éú²úÕßÓ¦µ±È·ÔÁÏÒ©ÊÇÔÚÊʵ±µÄÉèÊ©ÖУ¬²ÉÓñ£Ö¤ÔÁÏÒ©ÖÊÁ¿µÄÊʵ±Éú²úºÍ¿ØÖƳÌÐòÉú²úµÄ¡£
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