6.2.3.2 machining accuracy influenced by forces
(1)influencedbythepositionvariationoftheforces
Oneofthefeaturesofthemachiningsystemstiffnessisthatthestiffness
varieswiththepositionvariationoftheforces,whichmakesthevariationofthediameterindifferentsection,andcausestheshapeerror.
(2)Influenced by the variation of the force size
Thenon-uniformofthematerialhardnessormetalremovalwillcausethevariationofthecuttingforce,whichwillmakethenon-uniformdeformationandleadtomachiningerror.Fig.6.20showsasituationwhenashortcylindricalstockwithellipseerrorwasmachinedonalathe.Ineachrotation,thebackengagementwillvaryfromthemaximumvalueap1totheminimumvalueap2,whilst,thecuttingforcewillalsovaryfromthemaximumFY1totheminimumFY2,fromtheformulaY=Fy/K,theyielddeformationofthecuttercausedbythevariationofthecuttingforceisY1andY2.
Fig.6.20 the copy of the stock shape error movie
According to the cutting theory,the cutting force is proportional to the back engagement under certain condition
FY1?CaP1;FY2?CaP2where:C?CFYfYFYKFY——constatnt N/mm;
——back engagement,mm ——normal cutting forces N
aP1FY1ap2FY2
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