Date:Revision:Doc.-Nr.BLevel 4 [Formular]Layered Process AuditEF&CAuditor/Team:
Date:May 20--May 30Area:
1 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.1.6 1.1.7 1.1.8 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.422.12.22.32.42.52.62.733.13.23.33.43.5Criteria/Action itemsWorkplace (Shop floor and Administrative Area)Organization and Cleanliness (5S)Will personal belongings stored separately?/个人的物品单独存放了吗？Is the floor cleaned and without oil or parts? 地面是否干净，无油污和零件？Is the workplace and related documents well organized and clean? 车间和有关文件是否有序，整洁？Is the machine clean and in good condition? 设备是否清洁，处于良好状态？Is the operator, setter and/or assembly worker trained? 作业人员是否被培训？Is scrap separated in a red scrap box and documented properly at the end of each shift?废品是否被单独隔离放置在红色废品箱？每班是否准确记录？Is concerned material separated, clearly marked and labeled with a reject tag? 相关的原材料是否单独存放并明确标识？Is the actual order quantity respected and are boxes clearly labeled?实际的订单数量要求是否被遵守？所有的料盒是否被清晰标识？Organization of tools, machines and other devicesAre materials and tools clearly marked and at the defined place? 材料和工具是否清晰标识并存放在指定的位置Are gages/measuring and test equipment properly handled and used?量检具和检验设备是否正确使用和保管？Are boundary samples available and clearly marked? 极限样品是否清晰标识和易于得到？Are mistake proving/poka yoke devices required and used? 防错的装置是否配备和在用？Are mistake proving/poka yoke devices working sufficient? 防错的装置是否有效？Quality at the machine nos/assembly line: (\Is the correct and approved resin, sub-component used in acc. with the shop order ? 是否使用正确，经批准的树脂和零件？Are all required shop order informations available ? 所有的订单信息是否可靠？Is the set-up approval done and documented on the set-up checksheet? 初始的设定是否验证并记录？Is the production approval process followed and are first shot & last shot parts available? 生产流程是否被遵守？首末件是否存在？Are all necessary quality documents available and correctly used? 必须的质量文件是否有效使用？Are SPC checks required and documented acc. to the Inspection/Control Plan? 是否使用SPC 分析？是否符合检查和控制计划？Is the correct work instruction available at the work place/assembly line? 生产现场是否有正确的检验文件？HS&EAre safety requirements available and easy to identified? 生产现场安全要求是否明确？Are emergency exits available, clearly marked and usable? 现场的应急方案是否明确，清晰标识和可执行？Are emergency aids available, clearly marked and equiped as required? 现场的应急工具是否明确，清晰标识和可以使用？Are fire-extinguishers available, easy to reach and usable? 现场的消防装置是否明确，清晰标识和易于使用？Are hazardous materials stored properly and safe ? 现场危险物品是否正确保管，是否安全？O.K.N.O.K.Recommendation/Corrective ActionDate7458999925410000optimize the personal blongs stocked in shopfloorcheck and monitor daily to instruct and train the operator to makeimprovementsealing the documents with film and hanging on the appointedposition2008/6/102008/6/152008/6/157999920000assign the appointed positon to stock the all the related materialand tools99999999799920900000000200016make the emergency plan and indicator available in shopfloor2008/6/1593%Responsibleke qiangzhang/lian guo madavis /jia zhong liuke qiangzhang/lian guo masarach chen
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