黑龙江东方学院
本 科 生 毕 业 论 文（设 计）
日产100吨矿泉水厂的设计
黑龙江东方学院学士学位毕业论文（设计）
日产100吨矿泉水厂的设计
摘 要
本设计为日处理100吨天然含气矿泉水，可同时生产瓶装和桶装的矿泉水生产车间。本文对产品方案的制定，工艺流程的设计，车间的平面设计进行了讨论，利用AutoCAD制作出车间的工艺流程图和平面布置图；同时对矿泉水加工过程中的物料平衡进行计算，并据此实施设备选型和水电气平衡的估算。
本设计采用2班制，每天工作16小时，每班工作8小时，共生产瓶装矿泉水72.58吨，共生产桶装矿泉水31.15吨；每班每天生产瓶装水36.29吨，生产58333瓶；每班每天生产桶装水15.58吨，生产824桶。
本设计中，采用活塞泵进行水的输送，经过多道程序过滤和杀菌。车间分别采用紫外线和臭氧杀菌器，可同时对瓶装水和桶装水进行杀菌。同时装置两台无菌贮水罐作为产品灌装前的缓冲装置，然后对两种产品分别进行灌装。
关键词：矿泉水；100吨；平面设计；工厂设计
i
黑龙江东方学院学士学位毕业论文（设计）
The design of a plant with processing 100 tons mineral
water
Abstract
The day is designed to handle 100 tons of natural gas-bearing mineral water,both bottled and bulk production of mineral water production plant. In this paper,the program of product development,process design,graphic design workshop discussed the use of AutoCAD to produce the process plant layout maps and plans;At the same time during the processing of mineral material balance calculation,and accordingly selection of equipment and utilities to implement a balanced estimation of steam.
The design uses a 2-shift basis,working 16 hours a day, eight hours of class work,a total production of 72.58 tons of bottled mineral water,bottled mineral water produced a total of 31.15 tons;class daily production of 36.29 tons of bottled water, producing 58333 bottles;the production of bottled water per day per class 15.58 tons,the production of 824barrels.
This design,the use of piston pumps for water transport,through multi-channel filtering and sterilization procedures.Workshop were used ultraviolet and ozone disinfection,and may at the same time on the bottled water and bottled water disinfection. Devices at the same time as two sterile products storage tanks before filling the buffer device, and then filling the two products separately.
Keywords：mineral water;100 tons;graphic design;plant design
ii
目 录
摘 要 .................................................................................................................................... i Abstract .................................................................................................................................. ii 第1章 绪 论 ................................................................................................................... 1 1.1 天然矿泉水行业的现状 ............................................................................................ 1 1.1.1 我国矿泉水行业的现状 ....................................................................................... 1 1.1.2 国际矿泉水行业的现状 ....................................................................................... 2 1.2 矿泉水的定义与分类 .............................................................................................. 2 1.2.1 矿泉水的定义 ................................................................................................... 2 1.2.2 矿泉水的分类 ................................................................................................... 3 1.3 矿泉水的保健作用 .................................................................................................. 3 1.4 矿泉水的发展趋势 .................................................................................................. 3 第2章 厂址选择及基建规模 ........................................................................................... 5 2.1 厂址选择 .................................................................................................................. 5 2.2 生产车间布置 .......................................................................................................... 5 2.3 厂区设计 .................................................................................................................. 5 2.4 产品设计及班产量的确定 ...................................................................................... 6 第3章 工艺流程确定及论证 ........................................................................................... 7 3.1 工艺流程 .................................................................................................................. 7 3.2 饮用天然矿泉水生产的工业要点 .......................................................................... 7 3.2.1 矿泉水原水处理 ............................................................................................... 7 3.2.2 曝气 ................................................................................................................... 7 3.2.3 过滤 ................................................................................................................... 8 3.2.4 杀菌消毒 ........................................................................................................... 8 3.2.5 充气 ................................................................................................................... 9 3.2.6 灌装 ................................................................................................................... 9 3.3 矿泉水生产过程中常见的问题和控制方法 ........................................................ 10 3.3.1 水源地的保护和水源监测 ............................................................................. 10 3.3.2 矿泉水中霉菌的控制 ..................................................................................... 10 3.3.3 瓶装矿泉水的防沉淀 ..................................................................................... 11 3.4 矿泉水的检验 ........................................................................................................ 11 3.4.1 有关矿泉水的检验 ......................................................................................... 11 3.4.2 矿泉水的质量分析和控制 ............................................................................. 12 第4章 矿泉水的标准与品质评定 ................................................................................. 13 4.1 感官要求 ................................................................................................................ 13 4.2 理化要求 ................................................................................................................ 13 4.2.1 污染物指标 ..................................................................................................... 13 4.2.2 界限指标 ......................................................................................................... 13
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