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浅谈电镀自动生产线的设计(2)

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根据机架及机车总装配图绘制出全部的零件图。根据《工艺流程及设备配置表》中的参数配置绘制出各工序的工艺槽体图纸。

根据平面图的总体规划绘制出抽风系统、冷热交换系统的图纸。根据挂具的装货数量设计出挂具图纸。

根据《工艺流程及设备配置表》和图纸整理出材料计划表。把需要采购的原材料,通用零部件和外协制作加工的部件分别整理出来,以便制作采购计划。

4结束语

电镀自动线的设计有很多问题需要考虑,除了上面讲到的之外,还需考虑整个车间的整体规划,供电供水方面的规划,污水处理方面的规划以及人员编制、成本控制、电气控制等方面的要求。这里只对直线式挂镀自动生产线的机械设备方面的设计做了概括性的论述。电镀自动线今后还会朝着更加智能化、更高效、更环保的方向发展。

作者简介:瞿晓勇,男,1976年生,陕西勉县人,大学专科,工程师。研究领域:电镀设备研发设计。

(编辑:王智圣)

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(上接第43页)

经验交流

108

Taishan529200,China; 2.Guangdong Machinery Institute,Guangzhou510635,China)

(1.Xingtai

Vocational and Technical College,Xingtai054035,China;2.Hebei Radio and TV University,Shijiazhuang050071,China)

(Harbin Dong'an

Automotive Engine Manufacturing Co.,Ltd,Harbin150069,China)

(An'yang Iron &Steel Co.,Ltd,Anyang455004,China)

(Measuring Institute of Sanming City,Sanming365000,

China)

(Luoyang New Jingrun Architectural Glass Co.,Ltd,

Luoyang471000,China)

(Guangdong Technical College

of Water Resources and Electric Engineering,Guangzhou510635,China)

(Dongguan Chemtech Plating Chemicals &Equipment

Co.,Ltd,Dongguan523570,China)

(The Technical Reconstruction Department,Hu'nan

Valin Lianyuan Iron &Steel Co.,Ltd,Loudi417009,China)

Abstract:Key words:WANG Li-min ,LV Chang-hai ,JI Xiao-bei Abstract:Key words:LIU Zhi-qiang,HAO Li-hui,LIU Jiang-wei Abstract:Key words:LIU Peng Abstract:Key words:FU Wen-sen Abstract:Key words:GUO Ming Abstract:Key words:ZHANG She-jiu,YANG Xiao-hong Abstract:Key words:QU Xiao-yong Abstract:Key words:WANG Wei-dong Abstract:Key words:By means of technological improvements and experiments,the model of simulating isothermal extrusion (extrusion speed curves)has been found for the 6463aluminum in extrusion machine.At the same time,the method has been opened out that is used to draw up the model for Aluminum simulating isothermal extrusion in extrusion machine.Practice has proved that this technology can increase the pass rate of Aluminum by 3%~5%rate.

Aluminum simulating isothermal extrusion;speed control system;isothermal not isokinetic curve;the method of mapping curve

The roundness error is an important index of aluminum alloy and the key to quality of product.Then,the cause of the roundness error is analyzed,and its correction perspectives method is given.These results provide theory for the reality.

aluminum metal alloy;extrusion;roundness error;fatigue failure

To ensure the good condition of NC machine,it takes critical function to supply the spare part in time.This article takes the detailed methods of our company,and introduces the development of localization realization on and substitution of the imported machine mechanical spare part about our company,as well as to make technology improvement on localized spare parts,so as to substitute for all kinds of mechanical spare parts of imported NC machine,at the same time domestically made spare part can save a lot of foreign exchanges and make the save on expenses for our company.

NC machine;mechanical spare part;localization;technology improvement

According to the instance of blast furnace of An'yang iron &steel company,as a result of burning hydraulic pressure clay gun,influences the blast furnace's tapping,and gives a effective scheme of avoid burning hydraulic pressure clay gun.blast furnace;clay gun;hydraulic pressure;transformation

Straightness of guide way decides rectilinearity of motion of the spindle head.Because the column that the spindle head of heavy machine tools is too weight,when rectilinearity of

motion of the spindle exceeds the permissible deviation,the guide way to be adjusted,the column is hung away at re-adjustment of the guide way and the straightness of the guide way is measured.It takes a lot of work and time and is not extremely convenient.This thesis describes a way of measurement.The straightness of guide way and the variation of inclination of the spindle is measured simultaneously when the column is not hung away and the position of the guide way that must be adjusted can be fixed conveniently.

guide way;motion;straightness;way;problem

By adjusting process gas flow,it effectively lowers power and process gas consumption for producing glass coating,furthermore upgrades quality of glass coating.process gas flow;glass coating;thrift

The brake clevis is important part with complicated shape and 6mm thickness in electric car which demand higher precision and usually apply fine punching process to meet the requirement.After analyzing the process of brake clevis,this paper introduces the arrangement of this part's fine punching process and designs punching-blanking,finishing blanking die according to the process requirement and meets the demands in only one time of finishing blanking.Practice proves that the method is reliable and the stamping part's quality is stable,which solves the question of applying ordinary stamping process and equipment to produce fine punching part and increases the enterprise's economic benefit.

brake clevis;fine blanking technology;ordinary blanking;finishing blanking

The article discusses the general linear electroplating automatic production line design method and the steps that should be considered in the design of the main issues.electroplating;automatic plating line;design

Based on the waveform n time domain and frequency spectrum analysis method,two faults of blast furnace blower are diagnosed and analyzed.Types,locations and reasons of these faults are found out,and effective measures are taken to solve the problems.

frequency spectrum analysis;vibration;fault diagnosis

1

2

1

i08-05-85The Roundness Analysis and Correction Perspectives of Aluminum Alloy in Extrusion

08-05-89Localization and T echnology Improvement on Mechanical Spare Part of Imported NC Machine

08-05-93Transformation of Hydraulic System Clay Gun of Blast Furnace

08-05-95Measuring Rectilinearity of Motion along Bed with Long Span and Small Stride

08-05-98Adjusting Process Gas Flow and Lowering Energy Consumption of Glass Coating

08-05-102Fine Blanking Technology &Die Design for the Brake Clevis

08-05-105Analysis of Design for Automatic Plating Line

08-05-111Fault Diagnosis and Treatment of Blast Furnace Blower

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